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Retubing Services

Retubing Services

Tritorc offers specialized retubing solutions for heat exchangers, condensers, chillers, boilers, and fin-fan coolers. Our complete in-house retubing systems and experienced engineering team ensure seamless execution—whether on-site or in workshop conditions.

With ASME- and TEMA-compliant methods, we restore full thermal efficiency, extend asset life, and reduce unplanned shutdowns.

Core Capabilities

Tube RemovalTube Sheet Preparation & Surface RestorationTube Insertion & ExpansionTube-to-Tube Sheet JoiningHydro & Pneumatic TestingExotic Material HandlingOn-Site or Workshop ExecutionFull QA/QC Documentation

Retubing Services

Tube Removal Service

Tube Removal Service:

  • -Tube OD Range from ½″ to 4½″
  • -Pulling Force up to 22 Tons
  • -Max Cutting Insertion Depth: 16″
  • -Pneumatic Tube Spinners for ⅝″ – 1½″ OD Tubes
  • -No Deformation of Tube Sheet
  • -Mounted Spring Balancer
  • -Plug, Sleeve & Insert Removal
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Tube Insertion & Expansion Services

Tube Insertion & Expansion Services:

  • -Tube OD Range: ⅜″ to 2½″
  • -Explosive Expansion Tools for Thick & Hard Tubes
  • -Single & Double Expansion
  • -Controlled Expansion Force
  • -Mounted Portable & Balancer
  • -Custom Mandrels and Rollers
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Tube Sheet Preparation & Surface Restoration

Tube Sheet Preparation & Surface Restoration:

  • -Tube Sheet Hole Dia. Range ½″ to 4″
  • -ID Bevelling, Chamfering & End Facing
  • -Brush Cleaning & Degreasing
  • -Weld Overlay
  • -Portable Internal Tools
  • -Pre-Expansion Prep Meets ASME/TEMA Standards
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Weld Overlay

Weld Overlay:

  • -ID & Face Surface Rebuild via GTAW, FCAW & SAW Processes
  • -Rebuild Thickness: 1.5 mm to 5 mm (Project-Specific)
  • -Maintained Pre-machined Surface Profile
  • -NDT-Ready Finish: Dye Penetrant & UT Tested
  • -Corrosion & Erosion Resistive
  • -Mountable On-Site Portable Welding Head
  • -Aligned With ASME Section VIII / API 660 Standards
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Tube Plugging Services

Tube Plugging Services:

  • -Plugging Range: ½″ to 2½″ OD
  • -Mechanical, Welded, Tapered & Two-Piece Expansion Plugs
  • -Pressure Rating: Up to 7000 psi
  • -On-Site or Shop Plugging
  • -Post Plugging Leak-Seal Verified
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Retubing QA/QC Protocols

Retubing QA/QC Protocols:

  • -Dimensional, Visual, Eddy Current (if required) Inspection
  • -Maintained Material Certificates & Heat Traceability
  • -Mandrel & Sheet Fit Validation
  • -Mandrel Torque Control / Hydraulic Pressure Logs
  • -Final Clearance with Full Documentation Package
  • -HSE-Compliant Execution with Permit-to-Work
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Explore Our Retubing Solutions

Technical Specifications
ASME & TEMA compliance
Case Studies
Successful retubing projects

Our Engineering Experts Are Ready to Deliver-Reach Out Now!

Contact Our Retubing Experts