Top Side Hydraulic Bolt Tensioners
At Tritorc, we recognise the realities of industrial bolting demands go beyond applying force. They involve achieving uniform tension, avoiding load imbalance, and ensuring consistent joint integrity under demanding conditions. Our topside hydraulic bolt tensioners are purpose-built to solve these challenges in every critical bolting cycle.
- By applying pure tensile force with no torsion, our tensioners avoid twist-induced damage that torque-based tools can cause.
- Achieve accurate load application in every cycle by maintaining a direct pressure-to-load relationship, ensuring consistent and repeatable bolt tension without manual variation.
- Withstand contaminant ingress and ensure consistent tension with our durable puller bars and sealed load cells, ideal for rugged industrial applications.
- Precision machining and composite seal kits eliminates stud misalignment and prevent pressure losses or fluid leaks during operation.
- Attain rapid piston reset, speeding up repeated tension cycles through our automatic or spring-return configurations.
- Handles bolt sizes from 16-150 mm.
- Delivers a Max. Tensioning Load up to 5406 KN.
Top Side Hydraulic Bolt Tensioners
At Tritorc, we recognise the realities of industrial bolting demands go beyond applying force. They involve achieving uniform tension, avoiding load imbalance, and ensuring consistent joint integrity under demanding conditions. Our topside hydraulic bolt tensioners are purpose-built to solve these challenges in every critical bolting cycle.
- By applying pure tensile force with no torsion, our tensioners avoid twist-induced damage that torque-based tools can cause.
- Achieve accurate load application in every cycle by maintaining a direct pressure-to-load relationship, ensuring consistent and repeatable bolt tension without manual variation.
- Withstand contaminant ingress and ensure consistent tension with our durable puller bars and sealed load cells, ideal for rugged industrial applications.
- Precision machining and composite seal kits eliminates stud misalignment and prevent pressure losses or fluid leaks during operation.
- Attain rapid piston reset, speeding up repeated tension cycles through our automatic or spring-return configurations.
- Handles bolt sizes from 16-150 mm.
- Delivers a Max. Tensioning Load up to 5406 KN.
Why Use Tritorc's Top Side Hydraulic Bolt Tensioners
Special seal kit
With a lower coefficient of friction the Top Side mechanism retracts the piston faster. The load transfer factor is calculable, helping to give the correct residual load.
BTL Series
Tool Specifications
Professional tensioning tools for industrial applications. Select a model to view detailed specifications and technical drawings with precise measurements.
Select Tool Model & Bolt Size
Choose a BTL series tool model and corresponding bolt size to view detailed specifications, technical drawings, and dimensional data.
Custom Hydraulic Bolt Tensioning Solutions
Not every joint fits the standard. At Tritorc, we engineer custom hydraulic bolt tensioning solutions tailored to your unique dimensional, load, and environmental requirements. Whether you're working with non-standard bolt spacing, restricted access, or extreme operating conditions, our in-house design and manufacturing team develops tools that deliver precision, repeatability, and safety.
Alongside custom builds, Tritorc offers a full range of hydraulic bolt tensioners designed to meet varied industrial demands, covering subsea operations, high-load multi-stage applications, rapid-cycle spring return systems, standard topside tensioning, and turbine closure tools that eliminate the need for induction heating during casing assembly.
Our Design Key Considerations:
- Bolt-to-Bolt Distance Accommodation - Customized spacing solutions for unique configurations
- Bolt-to-Body Clearance Optimization - Maximizing access in restricted environments
- Tailored Bolt Size & Industrial Requirements - Precise engineering for specific applications
- Material & Coating Optimization - Enhanced durability and corrosion resistance
- Ultrasonic Monitor Integration - Real-time tension monitoring capabilities
- Adaptable Bridge and Puller Configurations - Flexible tooling arrangements
- And More... - Comprehensive custom engineering solutions
Custom Hydraulic Bolt Tensioning Solutions
Not every joint fits the standard. At Tritorc, we engineer custom hydraulic bolt tensioning solutions tailored to your unique dimensional, load, and environmental requirements. Our in-house design and manufacturing team develops tools that deliver precision, repeatability, and safety.
From subsea operations to high-load multi-stage applications, our comprehensive range covers varied industrial demands including rapid-cycle spring return systems, standard topside tensioning, and turbine closure tools that eliminate the need for induction heating during casing assembly.
Oil & Gas (Up-/Mid-/Down-Stream)
Engineered for precise and repeatable bolting under extreme pressure and temperature cycles.
FAQs
Select your required Torqueing tool as per specifications. Rest assured for the best hydraulic torque wrench quality and price.